Silver Contact

Silver Contact

In new energy and industrial electrical systems, the Silver Electrical Contact series is a critical component ensuring reliable switching and low contact resistance. This product line includes rivet-type composite contacts, copper stamping and riveting components, sheet-type solder contacts, and copper machined and welded components. It can be widely used in applications such as EV fuses, motor controllers, contactors, circuit breakers, relays, charging stations, household switches, and industrial power distribution systems.
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Product Series Introduction

 

1. Riveted Bimetal Contact
These contacts utilize silver alloy materials such as Pure Silver (99.99%), Fine Silver (AgNi0.15), AgCdO, AgSnO₂, AgSnO₂In₂O₃, AgCu, and AgCe, combined with a red copper base. An automated riveting process achieves a secure bond and excellent electrical conductivity. Available styles include:

 

Bimetal Rivet Contact

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Solid Ag Rivets / Solid Cu Rivets

Bimetal Contacts / Trimetal Contacts

Ag Plated Contacts / Au Plated Contacts / Nickel Plated Contacts

Special sizes or contact hats for electricity meter latching relays

 

Product Features:

High riveting strength, no loose connections or delamination;

Customizable silver layer thickness;

Suitable for relays, contactors, and low-voltage circuit breakers;

Excellent resistance to welding and arc erosion.

 

Electrical Silver Contacts Tungsten Contacts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2. Stamped & Riveted Copper Assembly

Using highly conductive copper (C1100/T2) stamped and formed, then riveted or welded to silver contacts, this assembly offers a lightweight yet mechanically strong design.

 

Copper Contact Riveting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Features and Advantages:

Integrated stamping and riveting process, short conductive paths and low impedance;

Suitable for socket terminals, meter terminals, fuse holders, and relay contact arms;

Surface plating available (no plating or silver/gold/nickel plating).

 

3. Flat Silver Weld Contact

Made from materials such as AgNi, AgSnO₂, and AgCuO, these contacts are bonded to a copper substrate via resistance welding or brazing, resulting in high flatness and a strong weld.

 

Contact Tip

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Advantages:

Stable conductivity and low resistance;

High weld strength and long life;

Suitable for high-current devices and EV systems.

 

In-die riveting Electrical Contacts Assemblies

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4. Machined & Welded Copper Contact Assembly

Complex structures are formed through CNC machining and then welded to silver contacts, making them suitable for high-current, high-power devices.

 

Silver Contact Brazed Assemblies

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Features:

High precision (+-0.03°);

Uniform welding and excellent thermal conductivity;

Meets switching requirements  of >500A;

Commonly used in new energy contactors, energy storage system circuit breakers, and intelligent power distribution devices.

 

Silver Contact Welding Structure Disassembled

 

 

Materials and Process Parameters

 

Project Technical Description
Layer Material Pure Silver (99.99%), Fine Silver (AgNi0.15%), AgCdO, AgSnO2, AgSnO2In2O3, AgNi, AgCu, AgCe, CuNi, WcCu, WcAg, Cu, etc.
Base Material Red Copper
Surface Plating Electroless or on-demand silver, gold, or nickel plating
Rivet Contact Style Solid Ag/Cu rivets, Bimetal/Trimetal contacts, Ag/Au/Ni plated contacts, and hat-shaped contacts
OEM/ODM services accepted; drawings required
Free Samples 10–50 pcs available
Lead Time 3–5 days for samples, 7–10 days for batch sizes
Production Capacity 300,000,000 pcs/month
Packing Inner plastic bag/box, outer carton/pallet
Payment T/T, L/C (USD/EUR/RMB)
Quality Standards ISO9001, IATF16949, RoHS, REACH Certified
Applications Relay, Contactor, Switch, Thermostat, Breaker, High/Low-Voltage Electrical Devices

 

Good Quality Material for Electric Contact

 

 

Manufacturing and Quality Assurance

 

XIAMEN APOLLO boasts its own in-house mold shop, stamping and welding production lines, CNC finishing workshop, and fully automated inspection systems. Our production processes strictly adhere to ISO9000 and IATF16949 management systems.


Quality Control System:

Material composition spectroscopy testing;

Full dimensional inspection and SPC data analysis;

Solder point strength and pull-out testing;

Temperature rise, arc erosion, and conductivity verification.

Each batch of products comes with a qualified inspection report and traceability code to ensure consistency and long-term reliability.

 

Silver Contact Welding Assembly Production Process

 

Typical Application Areas

 

New Energy Vehicle High-Voltage Relays and Charging Modules

Energy Storage System Disconnect and Switching Components (ESS)

Industrial Automation Controllers and Motor Starters

Home Distribution Switches, Smart Sockets, Thermostats

Photovoltaic Inverters and Charging Pile Systems

 

Application Scenarios Showcase of Silver Contact

 

Technical and Customization Services

 

Based on customer CAD, PDF, or 3D files, our engineering team can perform:

Silver layer thickness and substrate structure optimization;

Copper-silver bond strength simulation analysis;

Conductive path and thermal distribution design;

Cost and manufacturability assessment.

We offer rapid prototyping and mass production support for both standard contacts and customized copper-based components.

 

Reasons to Choose XIAMEN APOLLO

 

Over 30 Years of Experience in Electrical Contact Manufacturing;

Integrated Production Systems for Stamping, Riveting, Welding, and Electroplating;

Monthly Production Capacity of Over 300 Million Units with Short Lead Times;

Meeting the Stringent Requirements of the New Energy, Industrial Electrical, Home Appliance, and Transportation Sectors;

Providing OEM/ODM Customization and Technical Optimization Services.

 

Reasons To Choose XIAMEN APOLLO

 

Conclusion

 

The Silver Electrical Contact series combines high-purity silver materials, high-precision manufacturing, and strict quality control to ensure that each contact provides stable electrical conductivity and arc resistance under high-load conditions.


XIAMEN APOLLO is committed to becoming your most trusted partner in electrical metal solutions.

 

contact us


Mr. Terry from Xiamen Apollo

Hot Tags: silver contact, China silver contact manufacturers, suppliers, factory, Silver Contact

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