Embedded Riveted Electrical Contacts

Embedded Riveted Electrical Contacts

Our company specializes in manufacturing Embedded Riveted Electrical Contacts, employing high-precision stamping and riveting processes to provide highly reliable and long-life contact solutions for various electrical connections. Our products are widely used in critical electrical components such as relay stationary terminals, switching devices, and contactors, suitable for industrial and consumer electronics applications with stringent requirements for electrical performance, mechanical strength, and durability.
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Products Description

Embedded Riveted Electrical Contacts

Embedded Riveted Electrical Contacts are core components designed for high-reliability electrical connection scenarios. We utilize Silver In-Die Riveting Connections technology, precisely molding the Silver Contact Riveted with a Copper Terminal into a single unit, maintaining stable conductivity and arc resistance under harsh operating conditions. This product is widely compatible with critical electrical connections such as relays, switches, and contactors, and is a core foundational component of precision electronic equipment.

Key Selling Points and Technical Characteristics

Material Properties Utilizes high-purity red copper substrate (Red Copper Stamping Parts), possessing excellent electrical and thermal conductivity; the contacts are made of high-hardness silver alloy, combining anti-welding, wear-resistant, and low contact resistance characteristics. The Silver Contact and Stamping process ensures the bonding strength between the contacts and copper terminals.
Manufacturing Process Employs Silver In-Die Riveting Connections technology to achieve embedded riveting between the contacts and copper terminals. Compared to traditional welding processes, there is no risk of incomplete soldering, and the bonding strength is increased by more than 40%, capable of withstanding more than 100,000 on/off cycles.
Technical Features The integrated riveted assembly structure effectively reduces contact resistance and power loss; the stamping process of the Silver Contact Riveted with Copper Terminals ensures current-carrying capacity, suitable for high-current, high-frequency electrical scenarios.
Reliability The Copper Contact Terminal surface undergoes special treatment, possessing excellent arc resistance and oxidation resistance, and can operate stably within a wide temperature range of -40℃ to 125℃.

In-die Riveting and Embedded Riveted Electrical Contacts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Industry Application Cases

 

Industry Application Scenarios Usage Results
Automotive Electronics Relay contacts, sensor terminals Maintains stable contact even under high-vibration environments
Home Appliance Control Thermostat contacts, switch assemblies Contact resistance shows almost no drift over long-term use
Medical Equipment Internal electrical connections of precision instruments Low contact resistance, avoids temperature rise, safe and reliable
Industrial Control Contactors, control switches High current carrying capacity, long lifespan

 

Embedded Riveted Electrical Contacts Used in Industrial Control Relays

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Frequently Asked Questions
 

Is the thickness of the silver contacts customizable?

Yes, we can customize the silver layer thickness according to your current carrying requirements and provide Riveted Components samples for testing and verification.

Do you support non-standard sizes and structures?

Yes, OEM/ODM customization is supported. We can adjust the dimensions and riveting parameters of the Red Copper Stamping Parts according to the terminal drawings provided by the customer. The delivery cycle is 7-15 days.

Is there a minimum order quantity (MOQ)?

MOQ is negotiable. Small-batch trial production is also supported, and free Embedded Riveted Electrical Contacts samples are provided for your evaluation.

How do you guarantee the riveting strength?

We use Silver In-Die Riveting Connections technology, which has strong bonding strength and has been verified through tensile testing.

In-Die Staking and Embedded Riveted Electrical Contacts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Mr.Terry from Xiamen Apollo

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