Square Silver Contact

Square Silver Contact

Square Silver Contact is a core electrical contact element specifically designed for high-current circuit breakers, DC contactors, and new energy high-voltage power distribution systems. The product uses a silver-based alloy material and a copper/brass substrate to achieve a metallurgical bond through a high-temperature brazing process, forming a stable connection interface with high conductivity and low resistance.
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Products Description

Manufactured from highly conductive and arc erosion-resistant silver-based alloys, the Square Silver Contact is a weldable component widely found in relays, contactors, circuit breakers, microswitches, temperature controllers, and new energy power electronics. Through welding, it is permanently affixed to substrates of copper, brass, stainless steel, or bimetallic composition, delivering stable current-carrying capability and enduring mechanical anchoring.

 

Square Silver Contact
Main Features and Functions
 

Conductivity

The high-purity silver alloy layer provides stable, low contact resistance, suppressing temperature rise during high-current switching and preventing excessive voltage drop in the circuit.

Arc Resistance

The silver alloy incorporates arc-resistant metal components, suppressing arc propagation when breaking inductive loads and reducing surface ablation and burr formation on the Resistance Welding Silver Contact.

Mechanical Durability

The underlying support material possesses high strength and hardness, remaining undeformed under millions of mechanical opening and closing impacts, maintaining the Silver Brazing Sheet's contact surface.

Process Compatibility

The Low Voltage Electrical Contacts' end faces are compatible with various fixing methods such as projection welding, butt welding, and brazing, allowing for direct assembly without additional grinding or processing.

Silver Brazing Sheet

 

 

 

 

 

 

 

 
Material Advantages
 
01/

Through our internally developed composite metal formulations, the silver alloy composition of the welding contacts can be tailored to the customer's operational profile, with specific improvements directed toward arc resistance or wear resistance as required.

02/

All incoming raw materials are fully procured and controlled in-house, guaranteeing end-to-end traceability for both silver and base metals. Each production batch is accompanied by a material analysis report, effectively eliminating performance inconsistencies that may arise from impurities introduced by recycled or third-party sourced materials.

03/

China Brazed Contact Assemblies' composite layer metallurgical bonding process replaces adhesives and electroplating, completely solving the engineering pain point of delamination failure under high-temperature conditions.

04/

Flat Face Brazed Composite Rivet Contacts are free of harmful heavy metals, fully complying with RoHS and REACH environmental control standards, making them suitable for export to overseas new energy equipment.

Silver Alloy Raw Material for Square Silver Contact

 

 

 

 

 

 

 

 

 

 

 

 

Frequently Asked Questions
 

Do Flat Face Brazed Composite Rivet Contacts support customized dimensions and silver layer thickness?

Yes, length, width, total thickness, and silver layer percentage can all be customized according to customer circuit current and welding equipment parameters. Free samples are available for production line testing and verification.

Can the AgCuZn Solder Sheet sample represent the batch quality?

Yes. All samples are from the mass production line, using the same materials, molds, and process parameters, ensuring that sample evaluation results can be directly applied to bulk purchasing decisions.

Is the BAg-Series Silver Brazing Alloy product prone to oxidation and blackening during storage?

Finished products undergo passivation and anti-oxidation treatment at the factory. Under normal storage conditions with sealed packaging, no significant oxidation will occur within 6 months, and it will not affect the contact resistance performance.

Riveted Contacts & Square Silver Contacts for High Voltage DC EV/HEV Relay/Contactor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

contact us

If your new energy or power electronic equipment faces engineering challenges such as contact temperature rise, arc loss, or poor welding assembly, you can directly send the equipment operating parameters and welding solutions. Our R&D engineers will simultaneously provide support for selecting suitable Square Silver Contact materials and sample testing.

Mr. Terry from Xiamen Apollo

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