Brass Stamping Terminal

Brass Stamping Terminal

Brass Stamping Terminal stamped and riveted components (including brass) are integrated electrical contact parts made of brass (such as H62 and H65) as the base material, formed in one piece through precision stamping and in-mold riveting processes. Their core function is to provide a composite solution of "corrosion resistance + reliable conductivity + structural support" for relays, contactors, connectors, and other equipment.
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Products Description

 

Brass Stamping Terminals and spring-loaded riveting assemblies are indispensable functional components in modern electrical connection systems, widely used in low-voltage electrical appliances, automotive electronics, new energy battery modules, relays, contactors, and switchgear.

These components are manufactured using high-precision stamping and riveting processes, combining conductivity, mechanical strength, and assembly reliability, playing a crucial role in current conduction and structural fixation.

Through advanced mold design, automated stamping, and precision riveting technology, we ensure that every product leaving our factory meets international standards in terms of dimensional consistency, contact stability, and service life.

Brass Stamping Terminal

Material Advantages

 

Performance Specifications
Conductivity Conductivity is approximately 65%~70% of copper, providing stable current conduction.
Corrosion Resistance Excellent resistance to humid and salt spray environments.
Processing Performance Excellent stamping and riveting performance, suitable for high-precision molds.
Welding Performance Suitable for silver soldering, spot welding, and brazing.
Thermal Stability Low coefficient of thermal expansion, suitable for high-temperature operating conditions.
Cost-Effectiveness Combines performance and economy, superior to pure copper parts.

 

The comprehensive properties of brass make Electrical Brass Metal Stamping for Socket Switch an ideal metal material in the electrical industry that balances conductivity and structural strength.

 

Brass Strip for Brass Stamping Terminal

Design & Structural Excellence
 
 
 

Modular Design Concept

Switch Socket Accessories Assembly Parts can be designed as detachable and assemblable modules according to customer system requirements, improving maintenance and replacement convenience.

 
 

Spring Curve Optimization

Optimizing the spring curvature through finite element analysis (FEA) ensures constant elastic force and contact pressure during operation.

 
 

Low-Loss Contact Interface

Precision stamping ensures smooth, burr-free edges, guaranteeing low contact resistance and reducing energy loss.

 
 

Compact Assembly Structure

Riveted components and Electrical Terminal Brass block riveted with Silver contacts are integrally formed, significantly reducing component footprint and adapting to compact electrical system designs.

 

Custom Brass Stamping riveted with Silver contact

 

Quality Verification: Excellence in Every Detail

 

Microstructure Witnessed

Under a metallographic microscope, the uniform α-phase single-phase structure testifies to the purity and consistency of the material. The absence of β-phase and impurity phases in the microstructure is the fundamental guarantee of performance stability.

01

Coating Adhesion Verification

After tin or silver plating, the adhesion strength between the plating and the substrate is verified using a cross-cut test. Excellent adhesion ensures that the plating does not peel or flake off even in harsh environments.

02

Elastic Life Testing

Through fatigue testing at millions of cycles, the pressure retention rate of the moving spring after long-term operation is verified. We ensure that the Silver Contact Points with brass terminal pressure remains within a safe range throughout the designed lifespan.

03

Environmental Adaptability Proof

Environmental reliability verifications, such as salt spray testing and high-temperature and high-humidity testing, demonstrate the corrosion resistance and electrical stability of the components in various harsh environments. system.

04

Good Quality Depends on Advanced Testing Equipments for Brass Stamping Terminal

 

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Mr Terry from Xiamen Apollo

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