Screw in Terminal Block

Screw in Terminal Block

We have launched the groundbreaking Screw in Terminal Block, which, with its micro-elastic structure and engineered pressure closed-loop design, upgrades terminal blocks from "passive fixing" to an "active adaptive connection system." This product is specifically designed for system integrators and OEMs in high-vibration environments such as automotive powertrains, industrial robots, and rail transportation. It offers reliability proven through millions of vibration cycles, helping you completely eliminate the hassle of loose wiring.
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Products Description

 

Screw in Terminal Block

Screw in Terminal Blocks are devices that achieve electrical connections by clamping conductors together with screws. They are widely used in power distribution systems, control cabinets, power supply equipment, energy storage systems, motor control, elevator equipment, rail transportation, and many other applications.

Their core value lies in their robust connections, high durability, wide adaptability, and convenient maintenance. They maintain stable electrical performance even in industrial environments with high loads, high vibrations, and extreme temperature variations.

We offer a variety of designs, from single-layer, double-layer, and multi-layer structures to plug-in, DIN rail, and vertical/horizontal types. Customization is available to suit specific system layouts and terminal arrangements, ensuring a perfect fit for on-site engineering needs.

Technical Features: Engineering Wisdom of Pressure Self-Balancing Mechanism
 
 
 

Pressure Compensation Principle

The elastic polymer undergoes micro-elastic deformation during vibration, dispersing impact energy across the entire contact surface.

 
 

Force Distribution Optimisation

The annular pressure chamber enables the clamp screw pressure to be distributed in a "surface" manner (not the "line" distribution of traditional point contact), reducing local stress concentration.

 
 

Self-Healing Microcirculation

The surface coating (0.5μm environmentally friendly nickel) forms a self-healing oxide film during micro-motion, maintaining contact activity.

 
 

Temperature Expansion Synergy

The thermal expansion coefficients of the copper alloy and the elastomer (16.5×10⁻⁶/℃ vs 12.3×10⁻⁶/℃) are precisely matched, achieving constant pressure under temperature fluctuations.

 

Production Process of Screw in Terminal Block

Detailed Demonstration – The Truth Revealed in the Microscopic Surface
 
 

Microscopic Witness of the Contact Interface

Under an electron microscope, a regular array of microscopic protrusions formed after precise texturing of the wire clamp contact surface can be observed. After crimping with a new conductor, these protrusions are embedded in the conductor strands, forming a large-area, low-resistance metal-metal contact, while the conductor deforms uniformly without any cutting-like damage.

 
 
 

Proof of Material Cross-Section Uniformity

Through the mirror-polished cross-section of the insulating shell, a uniform fiber distribution of the glass fiber reinforcement material can be seen, without agglomeration or disordered orientation. Metallographic analysis of the metal screw terminal blocks shows that the dense, streamlined fiber structure formed by the cold forging process explains the source of its high strength.

 
 
 

Simulation Visualization of Stress Distribution

Computer simulation color images clearly show that after the Block Terminals are tightened, the stress is effectively guided and evenly distributed in the annular clamping area of ​​the wire clamp and the reinforcing rib network of the insulator, avoiding stress concentration at weak points in the insulation or sharp metal corners.

 

Screw Block Terminal

Application Scope: As the cornerstone, supporting the operation of modern industry

 

Industrial Automation and Control

In the I/O wiring of PLCs, frequency converters, and servo drives, our Ground Terminal Block ensures the accurate transmission of control signals.

01

Power Distribution and Energy Management

In distribution boxes, meters, and inverters, our high-current-carrying capacity terminal screw block guarantees the safe distribution of electrical energy.

02

Building Automation and Security

In HVAC, lighting control, and security systems, our reliable terminals ensure the long-term stable operation of building facilities.

03

Rail Transportation and Shipbuilding

In these fields with extremely demanding requirements for vibration and shock resistance, our highly vibration-resistant Block Terminal Electricals provide lifeline-level connection protection.

04

Screw in Terminal Block Structure Disassembled

 

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Mr Terry from Xiamen Apollo

 

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