Insulated Flexible Copper Bus Bar For Power Battery Pack
Products Description
The Insulated Flexible Copper Bus Bar for Power Battery Pack is a flexible conductive connector specifically developed for power battery packs and high-reliability electrical connection scenarios. It employs a multi-layered high-purity copper conductor stacked structure, with a PVC insulation layer uniformly coated on the surface through a hot-dip galvanizing process. This gives the product both excellent conductivity and flexible installation capabilities. The process creates a smooth, dense appearance and a pleasant tactile feel, while providing stable electrical insulation protection. The product complies with material standards such as GB/T2Y2, DIN E-Cu58, and EN Cu-ETP, and is widely used in new energy vehicle battery systems, energy storage systems, and high-density electrical connection scenarios, effectively solving the installation limitations of traditional rigid copper busbars in complex wiring.
Core Technical Features
The PVC layer is hot-melted and impregnated onto the Plastic Dipping Copper Busbar surface, forming a uniform, bubble-free coating. This process is more robust than traditional spraying or adhesive bonding, preventing the insulation layer from detaching due to vibration during use.
Despite the outer insulation layer, the internal copper core maintains extremely low resistance (≤0.00001Ω), ensuring efficient current transmission within the battery pack.
The UL94-V0 flame-retardant material self-extinguishes within 10 seconds of reaching its ignition point without dripping molten material for Soft Connection Copper Busbar.
TheDip Insulated Busbar can adapt to complex battery pack layout designs, easily navigating narrow spaces, enhancing the overall design freedom of the system.
Frequently Asked Questions
Do you support customized sizes and structures?
Yes, we can customize production according to drawings.
Is the Dipping Busbar for Connection suitable for high-temperature environments?
Yes, the operating temperature range is -45°C to +150°C.
Does Dip Insulated Busbar meet environmental protection requirements?
Compliant with RoHS and REACH standards.
How is insulation performance guaranteed?
Ensuring through hot-dip immersion processing and rigorous testing procedures.
Detailed Display
| Hot-dip PVC Layer Uniformity | Smooth surface for Soft Connection Copper Busbar, no drips, no pores, complete coverage at bends and edges, no exposed copper. |
| End and Insulation Layer Boundary | Clear and regular boundary line between conductive end face and PVC insulation layer, ensuring reliable electrical connection during assembly for Plastic Dipping Copper Busbar. |
| End Hole Precision | Smooth, burr-free bolt hole edges, fit tightly with bolts, eliminating any risk of loosening for Dip Insulated Busbar. |
contact us
If you are looking for a highly reliable, flexible, and integrated insulated flexible copper bus bar for power battery packs solution, please contact us for samples and engineering support.
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