Copper Busbars At Coating
Products Description
This product, Copper Busbars at Coating, is specially designed for UPS uninterruptible power supply server scenarios. It uses T2 grade pure copper as the base material and adopts epoxy powder electrostatic spraying process on the surface. It is a core key component for power collection, distribution and transmission in UPS power systems. Its core function is to realize high-voltage, low-loss power transmission inside UPS equipment and server room. At the same time, the insulation and flame-retardant properties of the powder coating layer ensure the safe operation of the equipment.
Material Properties and Advantages
Exceptional Conductivity
Utilizing ≥99.99% high-purity copper, the conductivity reaches ≥97% IACS, resulting in negligible resistance even along extremely short paths for Epoxy Spray Copper Bus Bar.
01
Protective Performance
Epoxy powder coating provides a robust protective layer, preventing oxidation and discoloration of the copper in humid environments and extending the Epoxy Powder Coated Busbars' lifespan.
02
Flame Retardant Safety
All coating materials of Nickel-Plated Insulated Bus Bar meets the UL94-V0 flame retardant standard, rapidly self-extinguishing upon heating, ensuring fire safety in server rooms.
03
Wide Operating Environment
Capable of operating in extreme temperatures, with a wide tolerance range (-45°C to +150°C), adapting to diverse climates worldwide.
04
Technical Features
Stable Operation Over a Wide Temperature Range: Operating temperature -45°C to +150°C, suitable for Arctic communication base stations or desert photovoltaic power plants; After 1000 hours of continuous operation at 150°C, the Tin-Plated Insulated Bus Bar's coating shows no yellowing, chalking, or peeling.
High-Density Integration Support: Phase spacing can be reduced to 10mm (traditional bare copper requires over 25mm), saving 30% of distribution cabinet volume; Smooth surface of Nickel-Plated Insulated Bus Bar (Ra ≤3.2 μm), facilitating wiring in confined spaces.
Environmentally Friendly and Sustainable: 100% solids epoxy powder for Epoxy Powder Coated Busbars, zero VOC emissions during spraying; RoHS/REACH compliant, free of halogens and heavy metals.
Quality Control and Certification System
| Raw Material Testing | The purity and conductivity of the copper are tested to ensure compliance with standards for Epoxy Spray Copper Bus Bar. |
| Production Process Control | Quality monitoring is implemented at each stage to ensure dimensional and coating consistency for Nickel-Plated Insulated Bus Bar. |
| Insulation Performance Testing | The insulation resistance and withstand voltage performance of the coating are tested. |
| Flame Retardant Performance Verification | Ensure the Epoxy Powder Coated Busbars meet the UL94-V0 flame retardant rating requirements. |
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If you are looking for high-safety, high-reliability, high-volume supply of Copper Busbars at Coating for UPS, data center, or energy storage systems, please contact us for samples and customized technical solutions.
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