Epoxy Spray Copper Battery Bus Bar
Products Description
In critical power supply scenarios such as UPS uninterruptible power supplies, server rooms, and data centers, the stability of power conduction, Epoxy Spray Copper Battery Bus Bars, directly determines the continuity and security of the power supply. These scenarios typically face complex environmental challenges such as high and low temperature fluctuations, dust erosion, and electromagnetic interference, placing stringent requirements on the conductivity, insulation protection, and structural stability of the busbars. With over a decade of experience in the power conduction component field, we specialize in the R&D and manufacturing of epoxy-coated copper battery busbars. Our core competitiveness lies in "high-purity copper-based substrate + customized epoxy coating process," providing highly reliable power conduction solutions for UPS uninterruptible power supplies, servers, and other equipment to professional purchasers and engineering clients worldwide. We have become a core partner for numerous data center and power equipment companies.
Design Advantages: Precise Adaptation Design Centered on Power Scenarios
Scenario-Based Design Team Support
Core designers have over 12 years of experience in power conduction component design, are proficient in the internal structural principles and conduction requirements of power equipment such as UPS and servers, and can quickly interpret customer engineering drawings, equipment parameters, and operating condition requirements to output precise customized design solutions.
Structural Optimization Design
Based on the internal space layout of the equipment, we optimize the cross-sectional shape of the Epoxy Powder Coated Busbars (rectangular, irregular, etc.) and installation structure, adopting an integrated molding design to reduce connection nodes and lower contact resistance and failure risk; for data center scenarios with low vibration, we optimize the layout of mounting holes to ensure secure and convenient installation; at the same time, we design and reserve heat dissipation channels to improve the product's heat dissipation performance;
Detailed Protection Design
For critical protection areas of the epoxy coating (such as corners and around mounting holes), the coating thickness and molding process are optimized to prevent insufficient coating thickness at corners, which could lead to protection failure. For areas requiring welding, uncoated areas are precisely reserved to ensure welding quality while preventing high-temperature damage to the coating.
Electromagnetic Compatibility Optimization
Through reasonable cross-sectional size design and layout planning, electromagnetic interference generated during Nickel-Plated Insulated Bus Bar operation is reduced, adapting to the needs of electromagnetically sensitive scenarios such as servers and data centers. If necessary, special shielding materials can be incorporated into the coating to further improve electromagnetic compatibility performance.
Application Advantages: The Preferred Choice for Data Centers and UPS Systems
UPS Uninterruptible Power Supply Systems
UPS battery cabinets are often enclosed spaces with a large number of batteries. Using our Busbar Insulation Paints allows for compact installation of the busbars with the battery racks and cabinet structure. Their superior flame-retardant properties effectively address the risk of thermal runaway in battery packs, providing valuable fault isolation time for the system.
Server Rooms and Data Centers
In high-density server power distribution units (PDUs), safety is paramount. Epoxy Powder Coated Busbar Insulations have a clean appearance and professional color, conforming to the modern data center's "tool-free maintenance" design philosophy. Even if maintenance personnel accidentally touch the busbars during inspections, the insulation layer provides protection, significantly reducing the risk of electric shock.
Energy Storage Systems (ESS)
With the development of energy storage power stations, the protection requirements for battery compartments are becoming increasingly stringent. Compared to heat-shrink tubing, Epoxy Coating Powder Busbars have better anti-aging capabilities and can maintain stable insulation performance over a lifespan of 15-20 years, reducing the total lifespan maintenance cost of the system.
Product Properties and Core Features
Superior Electrical Isolation Performance
Unlike bare copper busbars, the epoxy coating provides a solid dielectric barrier. In the confined space of a UPS battery cabinet, multiple Busbar Coating Powders can be installed closely side-by-side without concern for short circuits, significantly improving space utilization.
01
Dense, Non-Porous Surface
Compared to heat shrink tubing, epoxy powder flows and cures at high temperatures, forming a continuous, non-porous insulating layer that bonds tightly to the copper substrate. This property effectively blocks the corrosion of copper by moisture, salt spray, and chemical gases.
02
Excellent Heat Resistance and Flame Retardant Properties
The epoxy powder materials used in the product typically meet the UL94 V-0 flame retardant standard. Even under extreme conditions of high temperatures caused by circuit overload, the insulation layer will not support combustion, effectively preventing the spread of fire and meeting the stringent fire safety requirements of data centers.
03
Integrated Color and Identification
The spraying process supports multiple color customizations (e.g., red for positive, blue for negative, and black for neutral/ground). The color is directly cured onto the Epoxy Bus Bar Coating surface, never fading, allowing engineers to quickly identify polarity and reducing wiring errors.
04
contact us
Hot Tags: epoxy spray copper battery bus bar, China epoxy spray copper battery bus bar manufacturers, suppliers, factory, Heat Shrink BusBar, Heat Shrink Sleeves BusBar, insulated busbar, Insulating Coatings Busbar, PA66 Plastic Insulation Busbar, Powder Coated Busbar
You Might Also Like
Send Inquiry