Storage Bended Copper Battery Bus Bar For Electric Vehicle
Products Description
As a core conductive connection component in the energy storage system of new energy electric vehicles, Storage Bended Copper Battery Busbar for Electric Vehicle is specially designed for professional buyers and engineering clients such as automakers and battery module manufacturers. With heat-shrinkable tube insulation technology as the core and high-precision bending process, it accurately adapts to the compact layout of electric vehicle battery packs and dynamic energy storage working conditions, breaking the application limitations of general busbars and providing a safe, efficient and reliable exclusive solution for electric vehicle energy storage transmission. Relying on the full industrial chain strength of Apollo Electronic Components (Xiamen) Co., Ltd., we not only provide customized heat shrink busbar, but also offer supporting products including new energy metal processing parts, low-voltage electrical metal processing parts, as well as electric vehicle electrical assembly lines, professional electrical testing instruments, power control cabinets and new energy storage lithium batteries, forming a complete support system from components to systems. The product is widely used in battery packs, on-board energy storage modules and film capacitors of new energy pure electric vehicles and hybrid vehicles, and is also suitable for scenarios such as photovoltaic energy storage and rail transit power systems. Busbar sleeve fully complies with international certification standards such as ISO9001, IATF16949, ROHS and REACH, meeting the strict procurement requirements of the global electric vehicle industry.
Exclusive Adaptation to Electric Vehicle Energy Storage Scenarios
Extreme Fit for Battery Pack Space
Aiming at the "modular and compact" layout characteristics of electric vehicle battery packs, high-precision bending design is taken as the core to accurately match the angle, spacing and installation path of the series-parallel interfaces of battery modules, realizing "zero-gap" assembly. This avoids space waste or installation interference caused by the fixed size of general Customized Busbar Heat Shrink Tubing and maximizes the use of internal space of battery packs.
Adaptation to Dynamic Energy Storage Working Conditions
Centering on the energy storage characteristics of electric vehicles such as high-frequency charging and discharging and large current fluctuations (e.g., fast charging, rapid acceleration), the bonding process between heat-shrinkable tube insulation and Heat Shrinkable Busbar Insulating Tubing is optimized. It ensures that the insulation layer does not fall off or loosen under dynamic current environment, and at the same time adapts to the battery pack thermal management system to ensure temperature rise control during charging and discharging, avoiding local overheating affecting energy storage efficiency.
Adaptation to Lightweight and Integration
The lightweight concept is integrated into the design of Busbar Insulating Heat Shrink Tubing. High-purity red copper base material is selected to optimize the cross-sectional structure, and thin-walled high-strength heat-shrinkable tubes are matched to reduce the overall weight of the battery pack while ensuring conductive performance. At the same time, installation slots for temperature sensors can be reserved to accurately adapt to the signal collection needs of the electric vehicle BMS (Battery Management System) and realize function integration.
Segmented Adaptation to Multi-Vehicle Scenarios
According to the different energy storage needs of pure electric vehicles and hybrid vehicles, the bending structure, current-carrying specifications and insulation level of the Heat-Shrinkable Busbar Tubing are segmented. For example, pure electric vehicle models focus on high-current transmission adaptation, while hybrid vehicle models focus on design resistant to frequent start-stop impact, meeting the exclusive procurement needs of different vehicle models.
Heat-Shrinkable Tube Insulation Technology
Exclusive Heat-Shrinkable Tube Material Formula
Special cross-linked polyolefin modified heat-shrinkable tubes for electric vehicle energy storage are adopted, which have excellent high and low temperature cycle resistance and can adapt to extreme temperature environments of -40℃~125℃. Heat shrink Bus Bar Insulation Tubes for power resist erosion caused by temperature alternation and electrolyte volatilization in battery packs, and have more prominent insulation stability compared with general heat-shrinkable tubes.
Precision Heat-Shrink Molding Process
Through a three-stage process of "preheating setting + precise temperature control + cooling solidification", the heat-shrinkable tube is ensured to be completely bonded with the heat shrink busbar without bubbles or wrinkles, and the insulation layer at the bending part has uniform thickness. This effectively improves the breakdown voltage and insulation reliability, solving the problem of "uneven thickness at bending parts" in general heat-shrink processes.
Dual Protection and Sealing Design
A dual insulation Busbar sleeve structure of "inner heat-shrinkable tube + outer sealant" is adopted at key bending parts and connection ends to achieve IP67 waterproof and dustproof effect. It adapts to humid scenarios such as electric vehicle driving in rainy days and car washing, avoiding insulation failure caused by water vapor intrusion and ensuring the safety of high-voltage energy storage systems.
Full Industrial Chain Supporting and Professional Services
| One-on-One Technical Docking | A professional technical team is equipped to provide full-process exclusive services from demand communication, Customized Busbar Heat Shrink Tubing structural design, sample production to mass production. According to customers' battery pack drawings and working condition requirements, the bending structure and heat-shrink insulation scheme can be optimized, and technical consultation and scheme adjustment needs can be responded to in a timely manner. |
| Flexible Customization and Delivery | Heat Shrinkable Busbar Insulating Tubing supports customized production of different specifications and special-shaped structures without minimum order quantity restriction. The sample delivery cycle is 10-20 days (including tooling/mold production), and the bulk order delivery cycle is 7-10 days, which can flexibly match the customer's project progress. |
| Integrated Procurement Solution | Relying on the company's full industrial chain capabilities, Busbar Insulating Heat Shrink Tubing can simultaneously provide supporting products such as electric vehicle electrical assembly lines, electrical testing instruments, energy storage lithium batteries and power control cabinets. This simplifies customers' supply chain management, reduces the coordination cost of multiple suppliers and improves procurement efficiency. |
| Packaging and Logistics Guarantee | Double protection of inner packaging with pearl cotton/blister box and outer packaging with carton/pallet is adopted to effectively avoid collision damage during transportation. It can provide international logistics solutions according to customers' needs to ensure that products are delivered safely and on time to all parts of the world. |
| After-Sales Technical Support | After Storage Bended Copper Battery Bus bar for Electric Vehicle delivery, detailed installation guide manuals and technical training services are provided, and a 24-hour after-sales response mechanism is established. In case of quality problems, return, replacement or maintenance services are provided in a timely manner. Regular return visits are made to understand customers' usage conditions, collect feedback and optimize products, establishing long-term and stable cooperative relationships. |
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