Projection Welding Button Contact
Products Description
Our Projection Welding Button Contacts, with their advanced manufacturing processes, superior material selection, comprehensive certification system, and cost-effective factory-direct prices, are the preferred choice for electrical contact components in the electrical field. This product excels in conductivity, abrasion, and arc resistance, and mechanical stability, and can be widely used in switches, relays, high-voltage electrical equipment, and automotive electronics. We also offer flexible customization services to meet the diverse metal component needs of various electrical equipment.
Core Product Features and Functions
Exceptional Welding Strength and Reliability
One or more pre-fabricated bumps on the back of the Electrical Contact Sheets concentrate current and pressure during welding, achieving instantaneous fusion and forming a mechanical connection strength far exceeding that of ordinary surface welding.
Extremely Low Contact Resistance and Overheating Risk
The working surface of the Silver Welding Connector Contacts is made of high-purity silver or silver alloy, providing excellent conductivity. Precisely controlled bump design ensures minimal circuit resistance after welding, improving the energy efficiency and safety of the entire system.
Excellent Resistance to Arc Erosion
The silver-based material itself possesses excellent resistance to fusion welding and arc erosion, allowing the contacts to maintain stable performance even under harsh conditions of frequent opening and closing and high-current interruption, significantly extending equipment maintenance cycles.
High efficiency for automated production
The standardized shape and consistent dot design make it ideal for rapid and precise installation on automated welding equipment such as robotic spot welders, greatly improving customers' production efficiency and Brazed Contact Assemblies for High Voltage
consistency.
Metal Forming Process
Raw Material Selection and Pretreatment
High-purity silver alloys and matching substrates are rigorously selected. Compositional analysis and performance testing are performed on the raw materials to ensure they meet production standards. Simultaneously, surface cleaning and impurity removal pretreatment are carried out on the raw materials to lay a solid foundation for subsequent processes.
Precise Implementation of the Projection Welding Process
The silver alloy contacts are precisely welded to the substrate using advanced projection welding equipment. During the welding process, parameters such as welding current, pressure, and time are strictly controlled to ensure the strength and conductivity of the weld joint, forming a structurally stable and reliable Electrical Contact with Silver Brazing.
Shaping and Finishing
According to product specifications, the projection-welded contacts are shaped to achieve the specified dimensional and shape accuracy. Subsequently, fine surface treatment and finishing processes, such as grinding and polishing, are performed to improve the surface finish and contact performance of the Electrical Contact Sheets.
Manufacturing Advantages
| Own Factory, Factory Direct Supply | We own our own production plant, controlling the entire process from raw material procurement to production and processing. This allows us to directly provide customers with cost-effective factory prices, reducing their procurement costs and enabling them to obtain high-quality Brazed Contact Assemblies for High Voltages at affordable prices. |
| Advanced Equipment and Technical Team | Equipped with internationally advanced projection welding, silver brazing, and precision machining equipment, we have a professional team of senior engineers and technicians with extensive experience in electrical contact component production, ensuring high production efficiency and consistent Electrical Contacts with Silver Brazing quality. |
| Comprehensive Quality Control System | We have established a comprehensive quality control system from raw material intake to product delivery, strictly adhering to the ISO9001:2015 quality management system standard. Each step undergoes rigorous quality inspection to ensure zero defects in product quality. |
| Fast Delivery and Flexible Production | We possess efficient production organization capabilities, with a lead time of 7-15 days for standard Projection Welding Button Contacts, enabling rapid response to customer order demands. We also support flexible production of small batches and multiple varieties to meet diverse customer procurement needs. |
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