In Die Staking Assemblies
Products Description
In Die Staking Assemblies are key precision components in modern electrical connection technology. Through an advanced process that combines stamping and riveting within a mold, they achieve a high-strength, high-precision bond between electrical contacts and the metal carrier. This technology is particularly suitable for Electrical Moving Contact Rivets and other dynamic contact components in electrical control equipment such as relays, circuit breakers, and contactors, significantly improving the electrical performance, mechanical lifespan, and operational reliability of the products.
Key Selling Points and Product Features
High-Precision Integrated Molding
In Die Riveting Assemblies are stamped, riveted, and assembled simultaneously within the mold, eliminating secondary assembly errors and ensuring precise contact alignment, low contact resistance, and reliable electrical performance.
Excellent Structural Strength
Mechanical interlocking between metals is achieved through plastic deformation, resulting in strong bonding, vibration resistance, and fatigue resistance, making it suitable for high-frequency switching applications.
Excellent Electrical and Thermal Conductivity
The contact parts of the Electrical Contact Kits often use silver or silver alloy materials, while the base material is made of high-conductivity copper or steel, optimizing current conduction and heat dissipation.
Long Service Life and Stability
The tightly sealed joint surfaces of the Rivet Components are oxidation-resistant and arc-resistant, significantly improving the overall lifespan and operational consistency of the relay.
Metal Forming and Molding Riveting Process
Metal Raw Material Pretreatment
High-purity conductive metals such as copper and silver are selected for Electrical Moving Contact Rivets, and the materials undergo cleaning and annealing processes to optimize material properties, laying the foundation for subsequent processing.
In-Mold Positioning and Molding
The initial forming of metal parts is completed in a dedicated mold. High-precision positioning of the mold ensures dimensional consistency of the Electrical Contact Kits.
Core Process
Utilizing in-mold riveting technology, riveting is completed in a single stamping process, avoiding errors from multiple processing steps. This results in Rivet Components connections with significantly higher strength and precision than traditional hand riveting.
Post-processing and Inspection
After molding, components undergo surface polishing and cleaning, followed by comprehensive inspection processes including dimensional checks and conductivity tests to ensure every product meets standards.
Our Services and Commitments
| One-Stop Customization Capabilities | From drawings and Electrical Moving Contact Rivets samples to mass production, we provide full-process support, including material selection, process design, and testing solutions. |
| Fast Response and Delivery | Standard Electrical Contact Kits products are delivered within 7-15 days, with free sample testing; urgent orders can be processed through a fast track. |
| Quality System Certification | We have passed ISO9001-2015 quality management system certification and IATF16949 automotive industry standard certification, ensuring process control and Rivet Components' reliability. |
| Packaging and Logistics Services | We use anti-static and shockproof packaging for In Die Staking Assemblies, support global air and sea freight, and provide customs documentation and full logistics tracking. |
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