Automotive Copper Stamping Parts

Automotive Copper Stamping Parts

Our Automotive Copper Stamping Parts and Silver Contact Riveted Parts are designed for automotive-grade environments and are renowned for their high-precision structural design, reliable conductivity, and stable mechanical strength. They are widely used in core systems such as power batteries, electronic control units (ECUs), body control modules, relays, smart switches, and motor controllers (MCUs).
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Products Description

 

Automotive Copper Stamping Parts

Our Automotive Copper Stamping Parts and silver contact riveting composite parts are primarily used to achieve:

High-efficiency conductivity: Maintaining low contact resistance and high conductivity stability across different current stages.

Current transfer: Completing physical switching actions in devices such as relays and contactors.

Structural fixation and supporting functions: Serving as carriers, clamps, terminals, and transition pieces within modules.

Long-life mechanical operation: The silver contact riveting structure provides the products with high mechanical durability.

These products not only carry current but also perform complex functions such as switching logic, signal transmission, wear resistance, and corrosion resistance, making them indispensable basic components in automotive electronic control systems.

Main Functions: Focusing on the core needs of automotive electrical connections

 

Stable Electrical Contact

Silver contacts are tightly riveted to the copper substrate, ensuring lossless current/signal transmission with low contact resistance, preventing electronic device malfunctions or failures due to poor contact.

01

Mechanical Fixing

Precision Copper Stamping Parts and riveting processes achieve a robust connection between components, resisting vibration and impact, ensuring no loosening during vehicle operation.

02

Environmental Protection

Through material selection and surface treatment, it withstands harsh environments such as high and low temperatures, oil stains, humidity, and corrosion in the automotive cabin, extending product lifespan.

03

Current Carrying Capacity

Adapting to different materials and contact designs for various scenarios, Copper Stamped Components carries a current range of 0.5A-50A, meeting the dual needs of low-power signal transmission and high-power transmission in automobiles.

04

Assembly Compatibility

Precise dimensional control and standardised interface design adapt to automated assembly lines for automotive parts, improving assembly efficiency and reducing labour costs.

05

Electric Silver Contact Riveted Automotive Copper Stamping Parts for EV-PV DC-AC Relays-Contactors

Detailed Display
 
 

Visuals

The Copper Contact Stamping Parts have clear outlines, burr-free edges, and precise bending angles. At the junction of the silver contacts and copper parts, the riveting points are rounded, without cracks or deformation, and the contacts are extremely centred. The overall surface is clean, free of oil stains and scratches.

 
 
 

Tactiles

A gentle bend reveals the excellent elasticity of the copper parts. The riveting points are rock-solid, with no looseness whatsoever.

 
 
 

Performance

On a vibration test bench, Copper Progressive Stamping can withstand harsh sweep frequency vibrations without any degradation in connection performance. In a salt spray test chamber, its corrosion resistance is excellent.

 

Precision Copper Stamping

 

Optimised Electrical and Mechanical Performance

 

Ultra-Low and Stable Contact Resistance Precision riveting in the factory ensures the largest effective contact area and lowest interface resistance between the contacts and the substrate. This significantly reduces temperature rise and improves system efficiency in high-current applications.
Superior Heat Dissipation Path Heat generated by the silver contacts is rapidly and efficiently conducted to the large-area Precision Copper Stamping through the perfect metallurgical interface, resulting in heat dissipation efficiency far exceeding that of a split structure.
Enhanced Structural Rigidity The presence of the riveting points acts like a "rivet reinforcement" for the stamping, locally improving the overall rigidity and vibration resistance of the component.

 

Copper Alloy Stamping Parts

 

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Mr Terry from Xiamen Apollo

 

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