Automotive Copper Stamping Parts
Products Description

Our Automotive Copper Stamping Parts and silver contact riveting composite parts are primarily used to achieve:
High-efficiency conductivity: Maintaining low contact resistance and high conductivity stability across different current stages.
Current transfer: Completing physical switching actions in devices such as relays and contactors.
Structural fixation and supporting functions: Serving as carriers, clamps, terminals, and transition pieces within modules.
Long-life mechanical operation: The silver contact riveting structure provides the products with high mechanical durability.
These products not only carry current but also perform complex functions such as switching logic, signal transmission, wear resistance, and corrosion resistance, making them indispensable basic components in automotive electronic control systems.
Main Functions: Focusing on the core needs of automotive electrical connections
Stable Electrical Contact
Silver contacts are tightly riveted to the copper substrate, ensuring lossless current/signal transmission with low contact resistance, preventing electronic device malfunctions or failures due to poor contact.
01
Mechanical Fixing
Precision Copper Stamping Parts and riveting processes achieve a robust connection between components, resisting vibration and impact, ensuring no loosening during vehicle operation.
02
Environmental Protection
Through material selection and surface treatment, it withstands harsh environments such as high and low temperatures, oil stains, humidity, and corrosion in the automotive cabin, extending product lifespan.
03
Current Carrying Capacity
Adapting to different materials and contact designs for various scenarios, Copper Stamped Components carries a current range of 0.5A-50A, meeting the dual needs of low-power signal transmission and high-power transmission in automobiles.
04
Assembly Compatibility
Precise dimensional control and standardised interface design adapt to automated assembly lines for automotive parts, improving assembly efficiency and reducing labour costs.
05

Detailed Display
Visuals
The Copper Contact Stamping Parts have clear outlines, burr-free edges, and precise bending angles. At the junction of the silver contacts and copper parts, the riveting points are rounded, without cracks or deformation, and the contacts are extremely centred. The overall surface is clean, free of oil stains and scratches.
Tactiles
A gentle bend reveals the excellent elasticity of the copper parts. The riveting points are rock-solid, with no looseness whatsoever.
Performance
On a vibration test bench, Copper Progressive Stamping can withstand harsh sweep frequency vibrations without any degradation in connection performance. In a salt spray test chamber, its corrosion resistance is excellent.

Optimised Electrical and Mechanical Performance
| Ultra-Low and Stable Contact Resistance | Precision riveting in the factory ensures the largest effective contact area and lowest interface resistance between the contacts and the substrate. This significantly reduces temperature rise and improves system efficiency in high-current applications. |
| Superior Heat Dissipation Path | Heat generated by the silver contacts is rapidly and efficiently conducted to the large-area Precision Copper Stamping through the perfect metallurgical interface, resulting in heat dissipation efficiency far exceeding that of a split structure. |
| Enhanced Structural Rigidity | The presence of the riveting points acts like a "rivet reinforcement" for the stamping, locally improving the overall rigidity and vibration resistance of the component. |

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