Pure Iron Stamped Relay Yoke

Pure Iron Stamped Relay Yoke

The Pure Iron Stamped Relay Yoke is an electrical pure iron stamped magnetic circuit component used in high-power DC relays and high-voltage contactors. As a fixed magnetic yoke in the relay magnetic circuit system, this part undertakes the dual functions of magnetic flux guidance and mechanical support. The product is made from high-purity electric pure iron through precision stamping and is suitable for extreme operating conditions such as electric vehicle charging piles, photovoltaic inverters, energy storage systems, and high-voltage DC relays.
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Products Description

This Pure Iron Stamped Relay Yoke is made from an electrical pure iron substrate using precision stamping technology. It is a core magnetic conductive structural component for electromagnetic relays, serving as a crucial magnetic support carrier within new energy vehicle relays and industrial power electronic relays. Using electric pure iron as the main raw material, the product achieves integrated bending and drilling through a self-developed precision stamping process, adapting to the electromagnetic circuit design requirements of power electronic devices such as new energy vehicle electronic controls, energy storage converters, and low-voltage power distribution switches.

Pure Iron Stamped Relay Yoke
Key Selling Points

 

Materials and Engineering Compatibility

Utilizing national standard electrical pure iron raw materials, leveraging the inherent high magnetic permeability and low coercivity of pure iron, the material is matched to various Power Relay Yoke electromagnetic circuit flux design standards, ensuring consistent relay engagement and disengagement parameters from the base material source.

01

Controllable Mass Production Process

The entire Relay Yoke Stamping process is completed in a closed loop within the company's own factory. From raw material cutting, continuous die stamping, precision bending, to post-processing electroplating, all processes are under independent control, achieving stable dimensional tolerances for millions of batch products.

02

Long-Term Environmental Reliability

Process optimizations are implemented for extreme operating conditions such as high and low temperature alternation and humid, salt spray environments, including automotive and energy storage applications. Relay Steel Yoke employs dual protection through structure and plating, mitigating magnetic flux attenuation and structural deformation failures during long-term service.

03

Supply Chain Risk Isolation

A group-wide, full-industry chain layout, with its own raw material procurement channels and parallel production capacity across multiple workshops, mitigates supply chain risks such as upstream raw material supply disruptions and quality control issues in outsourced processing.

04

Characteristics of Electrical Grade Pure Iron for Pure Iron Stamped Relay Yoke

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Product Details and Features
 
 

Mounting Positioning Holes

One-piece stamping ensures burr-free inner walls and stable hole diameter tolerances, eliminating the need for secondary hole enlargement during assembly and improving customer assembly efficiency.

 
 

Bending Forming Surface

Utilizing Relay Yoke Stamping's precision continuous die-bending technology, the springback of the bends is pre-compensated by the die, ensuring uniform bending angles across batches and preventing warping during assembly.

 
 

Coating Uniformity

Sheet Metal Relay Yoke employs fully automated plating, eliminating plating omissions and accumulation at edges and corners, preventing magnetic performance degradation caused by localized corrosion.

 
 

Magnetic Conductor Substrate

Power Relay Yoke uses a seamless, one-piece stamping structure, eliminating abrupt changes in magnetic resistance caused by seams and ensuring magnetic circuit continuity.

 

Relay Metal Skeleton Yoke

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Industry Application Cases

 

New Energy Vehicle High-Voltage DC Relays

In EV/HEV battery management systems and electric drive systems, Precision Relay Yoke Metal Stamping Parts are used in the magnetic circuit system of high-voltage DC contactors.

01

Photovoltaic Inverters and Energy Storage Systems

In the DC-side switches of photovoltaic inverters and BMS relays of energy storage systems, the Magnetic Yoke Metal Stamping for EV Relay performs the dual functions of magnetic circuit conduction and structural support.

02

Industrial Automation Control

In PLC control cabinets, servo drives, and frequency converters, the Sheet Metal Relay Yoke Assembly is used for power relays and signal relays.

03

Smart Grids and Distribution Systems

In smart meters, circuit breakers, and protection relays, the Precision Relay Yoke Stamping Part provides precise magnetic circuit control, ensuring the accuracy and timeliness of protection actions.

04

Communications and Data Centers

In 5G base station power supplies, server power supplies, and UPS systems, the Power Relay Yoke is used for power switching and protection relays.

05

Relay Armature and Pure Iron Stamped Relay Yoke Application Scenarios

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

contact us

If you are looking for a Pure Iron Stamped Relay Yoke solution for your electromagnetic relay system that offers high permeability, low coercivity, and long-term magnetic performance stability, our DT4C grade electrical pure iron precision stamped yoke has passed ISO 9001:2015, IATF 16949, RoHS, and REACH certifications. We have also accumulated extensive experience in mass production deliveries in fields such as new energy vehicles, photovoltaic energy storage, and industrial automation. Please send us your technical drawings, and we will provide you with a process feasibility assessment, material selection advice, and a detailed quotation. Alternatively, you can request free samples for magnetic performance and assembly verification.

Mr.Terry from Xiamen Apollo

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