Flexible Copper Connector
Products Description
As a core component in magnetic latching relays, responsible for critical electrical connections and mechanical buffering, our Flexible Copper Connector is designed for high-reliability, long-life relay applications. Made from high-purity oxygen-free copper and formed through a precision braiding process, it possesses excellent conductivity, extreme flexibility, superior fatigue resistance, and heat dissipation performance, ensuring stable operation of the relay under frequent switching, high-current loads, and vibration environments.
Core Product Features and Functions
High Adaptability Transmission
As a Copper Stranded Wire, this product is specifically designed for magnetic latching relays. It can stably withstand the current surges during high-frequency switching of the relay, ensuring no signal/power transmission attenuation and adapting to mainstream relay wiring specifications.
Flexibility and Fatigue Resistance
Copper Braid for Latching Relay utilizes a copper braided structure, which possesses excellent bending flexibility. Under frequent relay operation, it can withstand tens of thousands of bends without breaking, avoiding the fatigue damage problems of traditional rigid wires.
Low Resistance and Low Loss
The high conductivity of the copper substrate, combined with precision braiding technology, results in wire resistance far below the industry average, effectively reducing power loss during relay operation and improving equipment energy efficiency.
Corrosion Resistance and Stability
The surface is passivated, allowing it to withstand complex environments such as humidity and mild acids, and alkalis. It maintains stable conductivity even after long-term use, adapting to the application needs of relays in various scenarios such as industry and home appliances.
Product Details
| Bracket Texture | The fine, uniform braid texture ensures a balance between Braided Flexible Wire flexibility and conductive area, presenting a neat metallic appearance. |
| End Connection | The connection between the terminal and the Flexible Copper Wire for Latching Relay is burr-free and free of loose connections. Tensile strength testing shows it can withstand ≥50N, enabling it to withstand external forces during relay installation and use. |
| Dimensional Accuracy | Copper Stranded Wire diameter and length tolerances are controlled within ±0.05mm and ±0.5mm, respectively, precisely matching the relay's installation space. |
Material Advantages
High-Purity Copper
Oxygen-free copper with a purity of≥99.99% is used. Its conductivity and thermal conductivity are superior to ordinary copper, ensuring the Braided Flexible Wire's electrical performance.
Impurity-Free Substrate
Raw materials of the Copper Braid for Latching Relay undergo rigorous composition testing, free of lead, cadmium, and other harmful substances, meeting the environmental requirements of high-end relays.
Temperature-Resistant Substrate
The copper substrate can withstand a temperature range of -40℃ to 120℃, ensuring stable operation of the relay in high and low temperature environments.
Structural stability
The micro-gaps between the copper wires in the braided structure can buffer the stress caused by thermal expansion and contraction, preventing the Flexible Copper Connector from cracking.
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