Busbar With PVC Insulation
Products Description
Busbar With PVC Insulation use copper or aluminium busbars as the core conductor, and employ hot-dip PVC coating technology to form a uniform and continuous insulating outer layer, giving the entire busbar both high conductivity and excellent insulation capabilities.
It is not merely a simple "PVC-coated busbar," but a wear-resistant, corrosion-resistant, and safety-enhanced power transmission component designed for complex industrial environments.
Suitable for scenarios requiring "high safety levels + high mechanical protection," including:
Energy Storage System (ESS) busbar connections
Photovoltaic inverters and combiner systems
New energy vehicle electronic control systems
Industrial control cabinets, distribution boxes, UPS
Internal copper busbar connections in power modules
Rail transit equipment
OEM electrical equipment busbar customization
Core Functions: Meets industrial-grade power transmission requirements
High-efficiency conductivity
High-purity conductor materials and optimised cross-sectional design ensure current carrying capacity meets different levels of requirements from 100A to 5000A, with voltage drop ≤0.1V/m and power loss reduced by more than 15% compared to traditional Nickel Plated Cu Insulated Tube PVC Dipping BusBars.
01
Reliable insulation
Insulation layer breakdown voltage ≥15KV/mm, providing comprehensive protection in circuits of 1200V and below, eliminating leakage and short-circuit accidents, and ensuring the safety of personnel and equipment.
02
Environmental adaptability
Possesses waterproof, dustproof, corrosion-resistant, and high/low temperature resistance characteristics, with a protection rating of IP65, enabling stable operation in complex environments such as industrial plants and outdoor equipment without additional protective measures.
03
Electromagnetic shielding
The enclosed insulating structure reduces electromagnetic radiation and avoids external electromagnetic interference, ensuring the normal operation of precision equipment, especially suitable for electromagnetically sensitive scenarios such as data centres and medical equipment.
04
Overload protection
The flame-retardant properties of the modified PVC material and the heat dissipation design of the conductor give the Copper Busbar Insulated with PVC Dip a certain overload capacity. The short-term overload current can reach 1.5 times the rated value, providing a buffer time for system fault handling.
05
Optimise Space, Unleash Design Potential
Compact Structure: Compared to cables with the same current-carrying capacity, our Cu Insulated Tube PVC Dipping Bus Bar for Power supply system structure is flatter and more compact, significantly saving valuable space in distribution cabinets or cable trays.
Flexible Route Planning: It can easily achieve complex routes such as L-shaped, T-shaped, and cross-shaped routes without the need for additional junction boxes or connectors, making three-dimensional power distribution simple and efficient.
Manufacturing Advantages
Full-Process Quality Traceability
From raw material warehousing to finished PVC Dipping Insulated Battery Busbar Connector delivery, every process is strictly recorded and inspected, ensuring that each product has a traceable "identity file."
Automation and Precision
High-precision CNC punching and bending machines are used to ensure micron-level precision in conductor processing. Fully automated dip-coating production lines guarantee stable process parameters and product consistency.
Rigorous Factory Testing
Every batch of PVC Dipping Insulated Busbar for Electric Vehicles must pass a series of rigorous tests, including high-voltage withstand voltage testing, insulation resistance testing, and load temperature rise testing, ensuring that what you receive is 100% qualified.
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