Copper Braided Connectors With Insulation
Products Description
These Copper Braided Connectors with Insulation use multi-strand oxygen-free copper wire braiding as its main body, forming end joints through pressure welding, cold pressing, or moulding techniques, and is then comprehensively insulated. The insulation layer effectively prevents short circuits, leakage current, creepage, and environmental corrosion, enabling it to maintain long-term stable electrical performance in harsher application environments.
Compared to traditional rigid copper busbars, insulated copper braided connectors offer significant flexibility advantages, absorbing vibration, compensating for installation errors, and coping with thermal expansion changes. They are currently the most widely used professional connection components in new energy and power equipment.
Core Functions: Meeting Core Industrial-Grade Connectivity Needs
Flexible Connection Adaptability
The ultra-flexible structure can be bent and twisted arbitrarily, adapting to complex installation spaces and equipment displacement requirements, solving the layout limitations of traditional rigid connectors, and improving equipment wiring flexibility and space utilisation.
01
Stable High-Current Transmission
High-purity copper braided conductors and low contact resistance design ensure stable transmission of high currents from 10A to 2000A, with voltage drop ≤0.06V/m and low power loss, adapting to the power transmission needs of high-power equipment.
02
Comprehensive Insulation Protection
The integrated insulation layer blocks short circuits, corrosion, and dust intrusion, achieving a protection level of IP65~IP67, ensuring equipment and personnel safety, and adapting to harsh industrial environments and outdoor scenarios.
03
Vibration and Fatigue Resistance
The braided busbar structure disperses deformation stress, providing excellent vibration and impact resistance, allowing for long-term stable operation in dynamic scenarios, and reducing faults such as loose connections and conductor breakage.
04
Easy installation and maintenance
Lightweight design (weighing only 1/4 of a rigid connector with equivalent current carrying capacity), installation requires no heavy equipment and can be operated by a single person; standardised interfaces and clear labelling facilitate later maintenance and troubleshooting.
05
Technical Features: Addressing Core Pain Points in Vibration Environments
Dynamic Stress Dispersion Technology
The Copper Braided Connectors with Welded Ends structure automatically adjusts the relative positions of the copper wires during vibration, dispersing stress throughout the entire network and preventing breakage caused by localised stress concentration. This solves connection failure problems in high-frequency vibration scenarios such as automotive wiring harnesses and robot joints.
Zero-Gap Insulation Layer
The insulation layer is fused to the braided copper busbar customizable at the molecular level, eliminating micro-gaps in the insulation layer caused by thermal expansion and contraction in traditional connectors. This completely prevents moisture and dust intrusion, improving the system's protection level.
Temperature-Adaptive Conductivity
The Braided Copper Ground Strap network maintains continuity of the conductive path when the temperature changes, avoiding fluctuations in contact resistance and ensuring the stability of signal and power transmission.
Ease of Installation
Connections can be completed quickly without special tools, shortening equipment assembly time and reducing installation error rates.
Application Advantages: Copper braided connectors are the "universal key" to solving dynamic connection problems
| Power and Transmission & Distribution | Used for internal connections in transformers, reactors, circuit breakers, and disconnectors, as well as flexible connections between generators and switchgear. |
| Industrial Automation and Metallurgy | Connects electric furnaces, induction heating equipment, and large motors, withstanding severe thermal cycling and mechanical vibration. |
| Rail Transit and New Energy Vehicles | Copper Braided Connectors with Welded Ends Used for "soft connections" between battery packs and inverters, and between high-voltage electrical cabinets and the vehicle body, absorbing shocks and vibrations during vehicle operation. |
| New Energy Sector | In wind power generation and photovoltaic inverters, power modules requiring heat dissipation (such as IGBTs), and their flexible design, facilitate maintenance and replacement. |
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