Zinc Plated Cage Terminal

Zinc Plated Cage Terminal

As a critical pressure-bearing and conductive node in electrical connection systems, the Zinc Plated Cage Terminal performs the dual functions of current transmission and mechanical fixation. This product is specifically developed for high-reliability applications in the new energy and power electronics fields. Through precise structural design and stringent material processing, it ensures extremely low contact resistance and extremely high mechanical stability in environments with vibration, temperature differences, and corrosion, making it an ideal engineering solution to replace traditional loose wiring.
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Products Description

The Zinc Plated Cage Terminal is a core conductive and mechanical connection component used inside circuit breakers, relays, and meters. Manufactured using stamping and cold forging processes, it achieves an electrical connection between conductors and equipment terminals via screw locking. Based on its experience in metal parts manufacturing since 1990, Xiamen APOLLO provides a complete engineering solution, from material selection to process control, to meet the stringent reliability requirements of the new energy and power electronics fields.

 

This product belongs to the category of Electrical Cage Terminal for Terminal Zinc Plated. Its core function is to form a stable and repeatable conductor clamping force within the terminals of equipment such as MCBs, while simultaneously carrying the system operating current.

Zinc Plated Cage Terminal
Core Advantages

Long-Term Stable Mechanical Clamping Capacity

As a typical Cage Terminal Mechanical Part, the product's optimized geometry ensures that the axial preload generated by the screw is evenly distributed to the conductor, effectively reducing the risk of conductor loosening. Suitable for long-term vibration and thermal cycling environments.

Optimized Contact Pressure, Enhanced Electrical Reliability

Unlike ordinary nut crimping methods, the cage structure provides a sustained and stable contact pressure, reducing the drop in contact pressure caused by conductor creep, thereby mitigating the tendency for contact resistance to increase.

Zinc Plating Enhances Environmental Resistance

As an Electrical Cage Terminal for Terminal Zinc Plated product, the zinc plating effectively delays steel oxidation, improving storage stability and corrosion resistance in general industrial environments.

High-Dimensional Consistency Suitable for Automated Assembly

Continuous die manufacturing ensures product dimensional repeatability, making it suitable for automated assembly lines and improving the assembly efficiency of circuit breakers and Clamp Terminal Blocks.

Production Process of Zinc Plated Cage Terminal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Quality Control and Certification
 

ISO 9001 Quality Management System

The company is ISO 9001 certified, establishing a comprehensive quality management system covering the entire process from raw material intake and process control to finished product shipment.

RoHS/REACH Compliance

The galvanizing process does not use RoHS-restricted substances. Clamp Type Terminal Blocks comply with RoHS and REACH regulations and can be exported to the EU market.

In-Process Inspection

A three-tiered inspection system (first-pass inspection, patrol inspection, and final inspection) is implemented. Key dimensions and thread quality of Pressure Clamp Terminal Blocks are controlled using specialized inspection tools and gauges.

Outgoing Inspection

Each shipment includes an inspection report containing test data such as the dimensions of the Electrical Screw Terminal, coating thickness, and salt spray test results.

Quality Inspection of Zinc Plated Cage Terminal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Packaging and Transportation

 

Packaging Method Standard moisture-proof and anti-static bags + outer cartons. Packaging is done by batch number, and batch information is clearly marked to prevent mixing of Screw Lug Terminals and moisture-induced corrosion.
Warehouse Management Constant temperature and dry storage environment to avoid long-term moisture storage affecting the performance of the galvanized coating of Screw on Terminals.
Transportation Method Sea freight/air freight/express delivery can be selected according to customer needs, suitable for full container orders and small batch sample orders; reinforced outer carton structure to prevent deformation and coating damage to the Medium Carbon Steel Circuit Breaker Wiring Frame structure during long-distance transportation.
Batch Identification The outer carton is marked with the model, batch number, and quantity of the Non-standard Wire Frame for easy traceability and inspection upon warehousing.

 

Zinc Plated Cage Terminal Packing and Delivery by Express/Sea/China Railway Express

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

contact us

For further information on the full-dimensional engineering test report or customized integration solutions for this Zinc Plated Cage Terminal, please contact our engineering team directly to complete the requirements coordination and sample application.

Mr. Terry from Xiamen Apollo

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