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Laminated Inverter Busbars

Laminated Inverter Busbars

1- Products Name: Laminated Inverter Busbars


2- Base Material Standard: 

GB : T2Y2 Copper

DIN: E-Cu58 (Number: 2.0065)

EN: Cu-ETP ( Number: CW004A)

ISO: Cu-ETP

UNS: C11000

JIS: C1100

BS: C101

Purity ≥99.99% Copper, Conductivity %IACS≥97, Hardness 80~110HV, Tensile Strength 245-345MPa, other material also can be customized.


3-Surface Treatments:

(3.1) Silver plating

(3.2) Tin plating

(3.3) Nickel plating

(3.4) Ultrasonic cleaning

Normally plated thickness is 3μm to 12μm, but all upon customers' request.


4- Insulation Options:

(4.1) PET insulation paper (brands USA GTS, GERMANY KREMPEL, etc with white or milky white colors)

(4.2) PVC dipping (orange and green are the most popular colors)

(4.3) Epoxy powder coating (orange, green and grey are the most popular colors)

(4.4) PE heat shrink tube (orange, green, black, red are yellow are the most popular colors)

Flame Retardant / Fire Resistance: UL94-V-0 or upon you request;

Operating Temperature: -45ºC to +150 ºC


5- Copper Busbar Resistance:  ≤0.00001Ω

6- Copper Busbar load voltage 3500VDC to 5000VDC and current 100A to 2000A

7- Copper Busbar Assembly Fixtures: USA PEM stainless nuts, studs, standoffs, screws, etc


8- Free Samples:1-10pcs is allowed

9- Lead Time:Orders 7-10days,Samples 10-20days(including the tooling/die production of Copper Stamped Part);

10- Packing: pearl cotton/blister box inside and carton/pallet outside

11- Certifications: ISO9001, IATF16949, RoHS, REACH, etc.

12- Production Capacity: 50,000,000 pcs/month

13- Applications: film capacitors for new energy electric vehicles and hybrid vehicles, new energy vehicle battery packs, new energy photovoltaic energy storage, power appliances, distribution cabinets, rail transit, cloud server uninterruptible power supplies and other power systems.

Steel Nut Standoff Stud for Laminated BusBar.jpg

Laminated Busbar Connectors.jpg
Laminated Busbar Power Solutions.jpg

The Apollo China Laminated Inverter Busbars Advantages:

1. Improve equiments properity.

Copper busbar can reduce the resistance and lower power cosumption. Copper busbar is capable of steady current carrying capacity and voltage-sharing.


2. Easy to install, examine and maintain.

Copper busbar can be installed with simple tools. Anyone can use it with bolt, nut and screwdriver. The workers examine the property with tester.


3. Reduce Cost

Copper Busbar increase the serve-life of machines and equipments. Good quality T2Y2 copper material can lower the temperature raise and loss of equipement parts 


"Laminated Inverter Busbars" likely refers to busbars designed specifically for use in inverters, and these busbars typically incorporate a laminated structure. In the context of inverters, which are devices that convert direct current (DC) to alternating current (AC), laminated busbars offer several advantages. Here are some key considerations:


Laminated Structure: The busbars are constructed using a laminated design, consisting of multiple layers of conductive material separated by insulating layers. This structure provides benefits such as compactness, improved thermal performance, and flexibility in design.


Power Distribution: Inverters play a crucial role in power electronics, and busbars within inverters are responsible for distributing electrical power between various components, including the input and output stages.


High Power Density: The laminated structure allows for a high power density, enabling efficient power distribution within the limited space of an inverter. This is particularly important as inverters are often integrated into compact spaces in electronic systems.


Thermal Management: The laminated structure contributes to enhanced thermal management. Heat generated during the inversion process can be dissipated more effectively, reducing the risk of overheating and ensuring the reliability of the inverter.


Customization: Laminated inverter busbars can be customized to meet the specific requirements of the inverter design. This includes considerations for the arrangement of conductive and insulating layers, as well as the choice of materials.


Connection Points: Busbars in inverters need to provide secure and reliable connection points for various components, including power semiconductors. The laminated structure may include features such as integrated fastening elements or PEM nuts to facilitate easy and secure connections.


Reduced Electromagnetic Interference (EMI): The insulating layers in laminated busbars contribute to reducing electromagnetic interference (EMI), which is important in sensitive electronic applications like inverters.


Durability and Reliability: The laminated construction enhances the durability and reliability of the busbars, ensuring they can withstand the demands of inverter operation over time.


Laminated inverter busbars are designed to address the specific challenges and requirements of power distribution within inverter systems. Their construction allows for efficient power handling, thermal management, and customization, making them a suitable choice for various inverter applications, including those in renewable energy systems, electric vehicles, and industrial electronics.

Copper Busbars for New Energy.jpg

Electrical BusBar.jpg

New energy copper busbar production process flow chart.jpg

Contact Information:

Ms.Tina Tian (Sales Manager&Technology Engineer)

Xiamen Apollo Stamping Welding Technology Co., Ltd

Apollo Electronic Components (Xiamen) Co.,Ltd 


Add: No.2, Chengyi North Road, Jimei Software Park, Jimei District, Xiamen City, Fujian Province, China, 361022

Mob/WhatsApp/WeChat: 0086-15985814329

Email: tina@stamping-welding.com

Web: www.stamping-welding.com  ,  www.china-electronic-components.com

 

Since 2010, professional in Metal Stamping & Welding Solutions for New Energy EV & PV Fuse, Battery, Capactior, Relay, Switch, ect!

Contact Us

Add:NO.2, CHENGYI NORTH ROAD, JIMEI SOFTWARE PARK, JIMEI DISTRICT, XIAMEN CITY, FUJIAN PROVINCE, CHINA, 361022

Email:yfd@china-electronic-components.comMobile / WhatsApp:0086-138 5990 3038
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